Sunday 10 November 2013

3D Knitting, The First Exploration In 3D

3 Explorations in 3D was presented by TFIA in collaboration with RMIT. The event was held at RMIT Design Hub, level 10. When I walked to lecture room 6 the high corridor of silver weathered wood and polished concrete, surrounded by luminous circular disks increased the excitement and the expectation on what I was about hear.
picture from pagesfrommymoleskine.com 
 The 3 Melbourne fashion designers and researchers who presented their work were RMIT University’s Dr Jenny Underwood on 3D knitwear, Kate Kennedy on 3D body scanning, both of whom had presented their latest research in London at the inaugural Digital Fashion Conference in May. Julia Haselhorst from TFIA then presented a fascinating overview of 3D printing.

Dr Jenny Underwood is a lecturer and researcher in Textile and Design at RMIT University, as well as working with transdisciplinary design projects, for example her collaboration with RMIT Architecture on Dermoid III and Glow Space 2013.

Her research into 3D technology from a fashion and textile perspective raise questions about what potential 3D offers for creative practitioners. What 3D means for fashion designers and for the clothing industry both in Australia and globally. Asking the question, “Where will we be in 2050?” As a fashion design educator she is repositioning the next generation of technicians and fashion designers who will be dealing with the challenges of this century. Technology might be the common language between disciplines and industries to address the critical issues first world countries face. Consumption and climate change being just two.  

Dr Underwood opened the talk by making us look into the future. Asking what does the future look like when everyone has a 3D printer at home?  Answered by another question, “will this printer be the new bread machine” you bring it home for Christmas, use it a couple of times and put it into the back of the cupboard, because it takes too long to print and it’s not that great.

Is 3D printing going to change our lives, and if so, in what way? And how will it be legislated? But what of the potential it offers to industry. Leading onto the question of “what might a new fashion system look like?”

The internet is supporting this revolution with open source software, 3D modelling software with parametric modelling (CAD software allowing you to go back into the history of your model and by changing its parameters altering the design), as well as the potential of new materials to print with. With these exciting developments and knowledge, comes the need for real time feed back to inform our design process and constant critic.

Surface and Form was the title of the next slide, talking further about 3D printing, digital printing and knitting. We were also shown a slide from the designer Mary Katrantzou, the image was from Winter 2012 with the placement printing of the blue wrist watch on centre front. Illustrating the ability to position a print on the body using 3D software and then digitally printing high definition patterns and curiously what implications this has for patternmakers.
Mary Katrantzou Winter 2012

One of my favourite placement prints is from Mary Katrantzou Spring-Summer 2014 collection of magnified shoe details. Perhaps a nod to the successful merging of 3D printed components combined with traditional shoe making techniques, a marriage of old and new.

Mary Katrantzou SS 2014
Knitwear manufactures have been pioneering the integration of 3D and 2D technology, and the market leaders in computerised knitting technology are companies like Stoll, Shima Seiki and Santoni. These companies have a long history of high tech design; using software to programme the knitting machines to knit seamlessly and efficiently, increasing complexity and reducing waste. It also changes the way a designer visualises the garment and the possibilities for that garment using 3D modelling. There is an increased need for team work as designers become more creatively aware and technicians expertly skilled.

Alongside code development is also the increased scope of material and textiles becoming available. Textiles that have properties like elasticity and strength and can be used in other industries for example Aerospace. Begging the question; “what is a textile? If it performs and behaves like a textile, is it a textile?” The traditional definition of a flexible woven network consisting of natural or artificial fibres may no longer apply and will need to encompass other materials.

Big corporations for example Trimera who design, produce, distribute and license apparel are also early adopters of 3D knitting and have R&D in swimwear, lingerie and Shapewear/Slimwear. Nike is licensed to Trimera and they are running with this new technology (pun intended), introducing Nike Flyknit earlier this year. This lightweight and formfitting running shoe is almost entirely seamless. Embedded in the knitted trainer are different materials in different areas, which is a new level of complexity in knitwear.

Keeping with footwear we had a quick look at the most recent work from London graduates of the London College of Art, printing prototype shoes. The high heeled shoes ranged from baroque in style, to minimalist modern platforms and organic shapes that we were told are not wearable because the material is not sturdy.

The lecture then went onto describe four phases for the advancement of this technology.
  1. Software – form building and code development
  2. Material – plastic objects are printed from a polyamide (nylon) powder, there is a need to develop more choice in materials, and a possibility of a whole new generation of non-wovens.
  3. Build Robotics – multiple materials printed simultaneously by robots
  4. Nano Scale Technology – machines building machines within a printing environment.
What I found interesting was the sampling of chain mail knitted swatches that Dr Underwood showed us. As these are the beginning stages of future ‘fine textiles’ that will speed up and created commercially viable 3D printed clothing in the industry. Most of the 3D printed dresses that I've seen are printed in parts and made using selective laser sintering (SLS). The sintered nylon is lightweight but appears rigid; it has the appearance of fine sandpaper, corduroy or shark skin. There are also examples of designs made using fine repetitive ribbon and lace-like lattice structures.

To give us an idea where the design processes and systems are going we looked at a basic skirt shape created with 3D software CAD. By using parametric design principals you can set up variables for width, length, shape and styling. This is very similar to what the Grafis pattern making software does with construction parameter x value, in that you can have an infinite number of variations from one basic style.  The good thing is that you can test ideas without producing a sample until you are satisfied with the design, so prototyping comes later on in the process, reducing costs and material.

There are other disciplines that are working in this same way, for example Architecture, Industrial Design, Engineering and Aerospace, where I can imagine the scale of their projects makes it expensive to prototype until the merits of their designs have been closely examined.

Concluding this fascinating lecture were some of Dr Underwood’s work from her research and thesis in knitting textiles. Describing how knitting is a highly organised system, made up by a single stitch type that can knit to shape by a tuck or miss of a stitch, that these shapes are described by the number of stitches and number of segments. The variables achieved in shape and texture and the complexity of these structures where extremely impressive. As I am not a knitter they looked incredible! Comfortingly the skills of knitting and felting and other crafts that have a long history are something that can be leveraged on in this new world of 3D.

I would like to thank Dr Underwood for sharing her insights into 3D technology and her extensive research into knitwear.

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